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Clay, a
wonderfully adaptable substance, was the first material humans
used to sculpt beads. Primitive clay beads were created by rolling
bits of dampened earth into shapes, piercing them with a stick,
and laying them out in the sun to dry. Eventually people discovered
that baking or firing clay at higher temperatures transformed
the material into a more durable substance that often changed
color after firing. Natural pigments were used to paint decoration
on clay beads, but they faded over time. Finally, liquid glazes
that sealed the clay were invented. Ceramics became even more
colorful and long-lasting.
There are three types of clay used in ceramics
today:
Earthenware: porous clay most frequently found in
nature. Due to a high percentage of iron and other mineral impurities,
earthenware is fired at a lower temperature. The color of fired
earthenware varies from tan to red to black.
Stoneware: less porous than earthenware and bonds
well with glazes. The color of fired stoneware tends to be variegated,
ranges from buff to light gray to dark gray.
Porcelain: or kaolin is made of tinier particles
than stoneware and earthenware and is also known as china clay.
Chinese potters have used kaolin combined with other clays for
hundreds of years. Porcelain is a dense, white clay that can
be manipulated into extremely thin, smooth, translucent pieces.
To form beads, artisans shape
wet clay by hand. More intricate beads, are made with molds and
carving tools. The beads are set in the open air until they are
completely dry "greenware" and ready for "bisquing",
the first kiln firing. This process burns out the remaining water.
The beads become very porous and more durable, which allows the
glazes to take hold. The temperature of the bisque firing depends
on the type of clay: earthenware requires temperatures beginning
at 1300 degrees F, while porcelain fires at temperatures above
2300 degrees F.
After the bisque firing, beads
are ready for glazing. Designs may be painted on by hand or decals
may be applied before the beads are dipped in glaze. There are
many different glaze "recipes," but all are made from
combinations of minerals. Some glazes may also contain metallic
oxides. Once glazed, beads are ready for the final firing.
There are two methods of final firing:
High-fire Method: uses a kiln that is hot enough to melt
the glaze into the beads, fusing the glassy coating to the surface.
Beads are suspended on rods to prevent the glaze from settling
improperly. This method takes many hours, since the kiln must
heat up and then cool down slowly to prevent pieces from warping
or cracking. Multi-colored pieces may be coated with multiple
layers of glaze, each fired at a successively lower temperature.
Raku
Method: is a traditional Japanese technique, where beads
are removed from the kiln while still red-hot and plunged into
a metal container filled with combustible material, such as pine
needles, dry leaves or sawdust. These combustible materials burst
into flame and the container is covered so that the fire consumes
the oxygen reducing the glaze and coating the bead with soot.
Then the beads are quick-cooled in water, and the soot is rubbed
off by hand. If a temperature-sensitive crackle glaze has been
used, the soot remains in the cracks after the glazed area has
been cleaned. The raku process is often used in combination with
copper luster or copper matte glazes, giving the finished beads
a rough-textured or "oxidized" look.
In
both firing methods, slight variations in temperature and duration
of firing can significantly impact the color intensity of a glaze.
Different batches of the same material vary in color and it is
often difficult to replicate a specific hue.
Content Provided in Part by:
All About Beads, by Maureen Murray, B.T. Batsford Ltd
; Keith O'Connor; Golem Design Studio; and http://www.claytimes.com .
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